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Coldspell - Refrigeration Compressed Air Dryers

A leading manufacturer since 1988

Refrigeration Compressed Air Dryer

Refrigerated and heatless are two broad categories of air dryers available these days. Talking about air dryers remains incomplete without mentioning the concept of dew point temperature. It is the unit used to measure the dryness of compressed air. At this temperature, the moisture present in the compressed air in vapour form condenses to form liquid. Similarly, pressure dew point temperature and atmospheric dew point temperature are the two distinct temperatures of compressed air when under any kind of pressure and atmospheric pressure respectively. When we talk about the most advanced and cheapest mode of drying compressed air, refrigerated air dryers are quintessential.

Compressed air is normally fully saturated with water vapour. Air dryers are used to remove water vapour from compressed air. Refrigeration dryers are the most energy and correct solution for drying air suitable for Compressed air, which is used in most machines that need a pressure dewpoint in the range between +3° C to +10°C. 

Our refrigerated dryers are the perfect solution for preventing condensation and corrosion in your compressed air system. With minimal maintenance required, our dryers deliver maximum uptime. Their innovative design offers reliability, efficiency, and a compact footprint, making them ideal for all industrial applications.

Salient Features

Refrigerated air dryer systems and heatless are two broad categories of air dryers available these days. Talking about air dryers remains incomplete without mentioning the concept of dew point temperature. It is the unit used to measure the dryness of compressed air. At this temperature, the moisture present in the compressed air in vapour form condenses to form liquid. Similarly, pressure dew point temperature and atmospheric dew point temperature are the two distinct temperatures of compressed air when under any kind of pressure and atmospheric pressure respectively. When we talk about the most advanced and cheapest mode of drying compressed air, refrigerated air dryers are quintessential.

Operation Refrigeration air dryer

The principle on which the Refrigeration air dryer manufacturers takes place and subsequently works is that cooling of compressed air cause condensation of water that is carried by the compressed air in vapour form. The cooling takes place in two stages in the refrigerated type of air dryer. The compressed air enters the refrigerated type of air dryer at about 40 degree Celsius. It enters the pre-cooler firstly wherein the outgoing cool-dry air cools the incoming hot-wet air. The outgoing cool-dry air on the other hand is heated upto an operating temperature of about 28-32 degree Celsius. This partially cooled hot-wet air then enters the evaporator wherein it is chilled down to a temperature of about 2-8 degree Celsius. The chilling down of the hot-wet air condenses the moisture bored by the air in vapour form. Next, the chilled air bearing condensed moisture is subjected into the moisture separator, which is a mechanical equipment that helps separate the condensed moisture from the air by mechanical activity. The moisture separator drains out the moisture via an automatic drain valve. This cool-dry air is then passed through the pre-cooler as mentioned above. In a nutshell, this process produces dry air which can be obtained through the outlet. This dry air is of a pressure dew point temperature of about 4 degree Celsius or as required but above 2 degree Celsius. The amount of power consumed by drying air in the refrigerated air dryers is approximately 5.0 kwh for 1000 cubic feet per minute of air.

What Trident Offers

An ideal solution for clean and compressed dry air is provided by Trident , one of the experts among the Refrigerated air dryer Manufacturers. Extensive design strategies and prototype testing culminates in Trident’s amazing products that offer a constant dew point of +3 degree Celsius. Also, the HX series of Trident offers a very low running cost unlike the other air dryers. Some exclusive features of these products are:-

The cold dry compressed air passes back through the secondary side of the Air to Air heat exchanger where it is reheated by the incoming warm air. Reheating the outgoing compressed air increases the volume of the air enabling it to do more work and it also prevents downstream pipe sweating. Trident heat exchanger has no extended surfaces or sharp corners that collect dust, dirt or oil residue. Their self cleaning smooth surface tube in shell and tube design will maintain the same heat transfer efficiency through out the dryer’s life. Any dust, dirt or oil will be washed off from the air system along with the condensed moisture at the De-mister.

REFRIGERATED AIR DRYER MANUFACTURERS

Product Range

Model Item Code Flow in scfm Power
consumption
(KW)
R134a/R407c
End connection Dimension (mm) Weight (kg) Recommened
Pre Filter**
5 Micron
Recommened
Post Filter**
H W D 1 Micron 0.01 Micron
Coldspell 20 PH277 20 0.20/— ½” BSP 506 202 502 25 T100PEA T100XIA T100YIA
Coldspell 40 PH251 40 0.30/— ½” BSP 556 252 578 48 T100PEA T100XIA T100YIA
Coldspell 60 PH253 60 0.30/— ½” BSP 556 252 578 48 T100PEA T100XIA T100YIA
Coldspell 80 PH283 80 0.60/— 1” BSP 651 252 602 65 T250PEA T250XIA T250YIA
Coldspell 100 PH284 100 0.60/— 1” BSP 651 252 602 65 T250PEA T250XIA T250YIA
Coldspell 150 PH280 150 0.90/— 1½” BSP 828 322 986 123 T250PEA T250XIA T250YIA
Coldspell 200 PH278 200 —/1.50 1½” BSP 828 322 986 129 T600PEA T600XIA T600YIA
Coldspell 250 PH279 250 —/1.50 1½” BSP 828 322 986 129 T600PEA T600XIA T600YIA
Coldspell 300 PH270 300 —/1.70 2” BSP 1251 490 1005 140 T600PEA T600XIA T600YIA
Coldspell 400 PH271 400 —/2.20 2” BSP 1251 490 1005 140 T851PEA T851XIA T851YIA
Coldspell 525 PH272 525 —/3.20 2” BSP 1251 490 1005 160 T851PEA T851XIA T851YIA
Coldspell 650 PH273 650 —/3.20 2” BSP 1251 490 1005 160 T1210PEA T1210XIA T1210YIA
Coldspell 800 PH274 800 —/4.60 4” NB 1305 640 1355 450 T1810PEA T1810XIA T1810YIA
Coldspell 1000 PH275 1000 —/5.20 4” NB 1305 640 1355 450 T1810PEA T1810XIA T1810YIA
Coldspell 1250 PH276 1250 —/7.10 4” NB 1305 640 1355 450 T2200PEA T2200XIA T2200YIA
Coldspell 1500 PH281 1500 —/7.40 4” NB 1460 1025 1115 550 T2600PEA T2600XIA T2600YIA
Coldspell 2000 PH282 2000 —/8.60 6” NB 1460 1025 1115 550 T3400PEA T3400XIA T3400YIA

* 11/2022

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Interested in how our technology maintains the dryness of compressed air and improves your system’s efficiency and performance? Contact us today for detailed insights and how our solutions can meet your needs.

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