ONSITE MEDICAL OXYGEN PLANT
A leading manufacturer since 1988
Principle of Operation
Oxygen plant works on the Pressure Swing Adsorption (PSA) technology. The moisture free air centers into the zeolite towers where the nitrogen and other gases are adsorbed and thus only oxygen at the desired purity level is delivered at the outlet.
Generation Cycle : Purified (Moisture and oil free) air from the compressed air system, passes through one of the tower filled with molecular sieves (Zeolite type). The sieves selectively adsorbs nitrogen, allowing oxygen to pass through at the desired purity level.
Regeneration Cycle : During regeneration cycle, the sudden depressurization brings out nitrogen molecules trapped in the sieves pores to the surface of the beads. Small portion of the oxygen from the drying tower is passed over the sieves through the regeneration orifice. This results in complete regeneration of molecular sieves and the trapped gases are completely exhausted.
The automatic cycling of the adsorption and desorption between the two beds enables the continues production of oxygen.
Onsite Medical Oxygen Plant
The atmosphere contains 21% oxygen. Through the PSA (Pressure Swing Adsorption) process, other gases are removed, producing oxygen with up to 96% purity. Using Trident Oxygen generators, oxygen can be generated onsite in any hospital, clinic, or health care centre in a much more cost-effective manner. Using the pressure swing adsorption method, oxygen is generated, and it is being used, thus enabling a health care center to be self-sufficient in meeting its oxygen demand. It is used in situ instead of cumbersome Oxygen cylinders. The Oxygen generated is also widely used in Pharma applications, Fisheries, Ozone generators etc.
Trident’s PSA medical oxygen generator Plant are designed in such way, it will work at site 24 x7 without any trouble. All the components used in product are highly reliable and tested as per the Industrial standards. All the safety precautions have been addressed (stand by gas supply mode automatically in case of any failure mode like purity, power failure etc.) to give uninterrupted gas supply.
Trained service team are available across the country to attend the service calls for breakdown as well as preventive maintenance.
Necessary documents and training will be provided to users to handle minor breakdowns.
- 45 service outlets in India
- Centralized service log system.
- Onsite training for the users.
- Genuine spares available at the nearest point.
- Competitive and effective annual maintenance contracts available at the end of warranty period.
COMPARISON
| Factor | Medical oxygen Manufacturers using PSA | Liquid oxygen supply systems | High-Pressure cylinder |
|---|---|---|---|
| Capital costs | Investments Required by; but payback period (compared with high-pressure cylinders)less than 15 months | Investment required | Investment not required |
| Recurring costs | Electricity | Cost of liquid medical oxygen and rent | Cost of medical oxygen |
| Space requirements | Medium | High | Least; but depends on number of cylinders |
| Administration | Easy | Difficult | Difficult |
| Safety | Safe | Risk of uncontrolled release of oxygen | Risk of explosion |
| Logistic management | One-time-installation of the plant | Issues might arise when a tanker needs access to bulk-storage tank to refill liquid ozygen | Issues might arise with the transport, storage and accessing of the cylinders |
| Evaporation loss | None | Up to 20% | 3% of unusable |
Oxygen is the most important clinical gas used in health care centers and Hospitals. No modern hospital can manage without PSA medical oxygen generator. Pure oxygen is an essential resource in the operating room during anesthesia, for the respiration of patients, and in the intensive care or neonatal units. The constant high demand for this gas renders substantial expenses for hospitals. Currently, hospitals buy oxygen from bulk medical oxygen plant Manufactures. The bulk oxygen is bought in both liquid and gaseous form. These sources of oxygen can become an economic burden as large hospitals can spend more money in a year on oxygen supply alone.
Fortunately, Medical oxygen can be generated on-site in any hospital, clinic, or health care center in a much more cost effective manner. Using pressure swing adsorption method oxygen is generated and it is being used, thus enabling a health care center to be self-sufficient in meeting its oxygen demand.
PSA methods are capable of producing oxygen in medium capacity. This is ideal for an on-site hospital unit, because it is a safe process with reasonable energy and area requirements. And acceptable as per USP and Global standards. (Read Catalouge for detailed Principle and Details). on site Medical oxygen plant manufacturers by Trident, provides bulk oxygen cylinder to the hospital for medical use which is cost-effective and also most reliable.
Benefits of on site
Oxygen Generator
- Produce as per Demand
- Avoid Cylinder Availability Issues
- Avoid Logistics and Management Problem
- Faster payback period within a year and lesser
- Eliminate safety risk associated with handling high pressure cylinders.
- No safety risks associated with handling high pressure cylinders
- Can be used as mobile application also
- Concentration up to 93+3%
- Low operating cost
- Easy to install and maintain
How it works
Drying cycle: The compressed wet air flows through the pre filter. The Liquid water particles get filtered by the filter. The filtered air flows into the adsorber tower filled with desiccant, where it loses all the moisture to the desiccant. Purified (Moisture and oil-free) air further passes through the series filter to achieve the desired quality level as per Breathing Standard.
Regeneration Cycle: In order to remove the moisture during the regeneration cycle, a small portion of dry air from the drying tower passes over the desiccant through the regeneration orifice. This results in the complete regeneration of the desiccant and makes it ready for the next cycle.
Salient Features
- Complete Generator, storage , dryer etc in one skid
- Pre wired and piped for ready use
- PLC based control with touch screen HMI
- IoT ready
- Flow rate, purity and pressure in front panel display
Other Applications PSA medical oxygen generator
- Fish Farming
- Sewage Treatment
- Veterinary
- Welding And Brazing
- Battery Manufacturing
- Cement And Lime Kilns
- Melting
- Pulp & Paper
- Mining & Gold Processing
- Bead Making, Lamp Working
- Ozone Generator
- Medical
- Rough Cutting
- Mini Steel Mills
- Metal Spraying
- Furnace Enrichment
- Chemical Oxidation
- Fermentation
Product Range
| Model | Capacity | Equivalent | Air requirements (comp.power) | Dimensions (in meters) | Air/oxygen Receiver Liters |
||||||
|---|---|---|---|---|---|---|---|---|---|---|---|
| LPM | cu.m/hr | Liquid oxygen liters/day |
No.of Cylinders /day |
cfm | Pressure in kg/cm2 |
Power in kw | L | B | H | ||
| GO 85 | 85 | 5.1 | 153 | 15-18 | 44 | 7 | 7.5 | 1.3 | 1.7 | 2.5 | 300 |
| GO 180 | 180 | 10.8 | 324 | 35-80 | 100 | 7 | 15 | 1.8 | 1.9 | 2.5 | 500 |
| GO 260 | 260 | 15.6 | 468 | 50-60 | 144 | 7 | 22 | 2.1 | 2.1 | 2.8 | 1000 |
| GO 390 | 390 | 23.4 | 702 | 70-86 | 205 | 7 | 30 | 2.5 | 2.6 | 2.7 | 1500 |
| GO 470 | 470 | 28.2 | 846 | 90-105 | 250 | 7 | 37 | 2.5 | 2.6 | 2.8 | 1500 |
| GO 570 | 570 | 34.2 | 1026 | 110-126 | 310 | 7 | 45 | 3.9 | 3.4 | 2.8 | 1500 |
| GO 960 | 960 | 57.6 | 1728 | 170-220 | 525 | 7 | 75 | 3.9 | 3.4 | 2.9 | 2000 |
* 12/2021
Want to know more?
Interested in how our technology maintains the dryness of compressed air and improves your system’s efficiency and performance? Contact us today for detailed insights and how our solutions can meet your needs.
