TRIDENT BREATHING AIR SYSTEM (TBAS)
A leading manufacturer since 1988
Breathing air compressor system manufacturers
Breathing Air Systems Manufacturers
TBAS Breathing Air Systems
Air pollution can pose serious health risks. Exposure to the harmful substances can lead to respiratory and cardiovascular problems. Trident offers a comprehensive range of breathing air systems to ensure clean, breathable air. Our advanced filtration systems effectively remove contaminants from compressed air, including:
- Oil droplets: Our coalescing filters capture even the smallest oil droplets (down to 0.01 ppm).
- Moisture: Removes water vapour from the air.
- Carbon monoxide: Catalytic converters convert carbon monoxide into less harmful carbon dioxide.
- Hydrocarbons: These odour-causing contaminants are eliminated through filtration.
- Solid particles: Our multi-stage filtration process ensures thorough removal of solid particulates.
Compressed air is normally fully saturated with water vapour. Air dryers are used to remove water vapour from compressed air. Heatless desiccant air dryers are the most apt solution for drying air suitable for Compressed air used in breathing air systems. Pressure dewpoint is in the range of less than 2°C to -40°C. Further, the system has a Bacteria filter. The dryer and filter are mounted on a common skid to make a redundant system so that in the event of a problem or maintenance, the user can change over to the other system. The controller also has dewpoint and carbon monoxide alarms.
Various contaminations which are present in the air are oil, water vapor, carbon monoxide and dirt. Due to the harmful toxic gases in the atmosphere, many workers face health issues related to the lungs and even the heart. To ensure them a healthy space, it is essential to install air dryers or Industrial breathing air systems in your working space. A healthy environment eventually motivates the employees to work efficiently and increase productivity.
Medical Breathing air dryer consists of
- Desiccant Air dryer
- Pre filter l Fine filter
- Carbon filter
- Bacterial filter
- Electronic auto drain valves
- Pressure regulators
- CO monitor
- Ball valves (Hand shut off valves)
- Dew point monitor
- Manual Redundancy System
To make the air breathable in the industrial environment, a five-step air purification process is used in Breathing air compressor:
-
Removing liquid oil:
During this process, the compressed air moves through a blended -fiber filter to remove tiny oil droplets. This process can eliminate up to 0.01 ppm sized droplets. -
Removing moisture/water vapor:
The second process includes removing water vapor from the compressed air, and a desiccant dryer or refrigerated dryer achieves it. The air dryer condenses the water vapor and removes it from the Breathing air system. Desiccant dryers work with the help of silicone gel to absorb the moisture. -
Converting carbon monoxide to carbon dioxide:
This process is achieved with the help of a catalytic converter that helps convert carbon monoxide to carbon dioxide. This process must always occur after moisture and other contaminants are filtered out of the compressed air. -
Removing Hydrocarbons:
Hydrocarbon is a contaminant that can make the air smell and taste unusual, it is not toxic, but it makes people uncomfortable and decreases their performance. -
Filtering solid particle residue:
Apart from a five-step filtration process, a low-grade air dryer will not filter the air properly, leaving it inappropriate for industrial use. Trident India is an air dryer manufacturer and medical Fliter manufacturers, producing quality products for its customers for years.
Industrial breathing air systems Outstanding features and applications
- Alarms: Compact digital carbon monoxide (CO) monitor, Dew point monitor. If the set value exceeds the standard value, it will give the alarm in the front panel.
- Purge: Saving Manual Purge economiser. Dewpoint sensor for automatic purge control.
- Construction: Corrosion frees aluminium towers and blocks. All pipelines are in SS/Copper.
- Display: LED indication for tower operation and sequence of operations.
- Easy Integration: Easy installation and integration with existing equipment: All system tie-in points are on one side.
- Safe: Heavy-duty adsorption vessels designed and certified for an unlimited number of cyclic loads.
- Customization: An extended list of options allows you to define your specific Trident Twin-Tower PSA breathing air dryer adjusted to your individual need.
Medical Air Dryer manufacturers
- Guaranteed dew point performance
- Design simplicity
- No refrigerants used
- Purge saving & Dew point dependent control system
- Compact digital CO & Dewpoint Monitor/Alarm
- Air quality mandated by NFPA 99
- Bacterial Penetration upto 0.0001%
- LED tower operation display indicating sequence of operation
How it works
Drying cycle: The compressed wet air flows through the pre filter. The Liquid water particles get filtered by the filter. The filtered air flows in to the adsorbed tower filled with desiccant where it loses all the moisture to the desiccant. Purified (Moisture and oil free) air further passing through the series filter to achieve the desired quality level as per Breathing Standard.
Regeneration Cycle: In order to remove the moisture during regeneration cycle. Small portion of dry air from the drying tower is passes over the desiccant through the regeneration orifice. This results in complete regeneration of desiccant and ready for the next cycle.
Operating Conditions: Voltage : 100 – 240 VAC, 50/60Hz, 1ph Power Consumption : 40 Watt Max Maximum working pressure : 16 bar (g) Minimum working pressure : 4 bar (g) Rated inlet Temperature : 38°C Rated inlet pressure : 7 bar(g) CO Level : 10 PPM (Alarm set point) as per NFPA 99 Air Quality : 2 0C PDP (Alarm set point) as per NFPA 99 0.01 micron particle level. Cycle Time : 4 min Dewpoint dependent change over The TBAS Series has robust valving and includes high quality coalescing pre-filter, a particulate fine-filter, a Activated carbon filter, and Bacterial filter mounted as a standard feature.
Salient Features
Alarms: If CO levels or dew point exceed preset limits, a clear alarm will sound and a visual indicator will light up.
- Purge: Energy saving Manual Purge economiser. Dewpoint sensor for automatic purge control.
- Construction: Corrosion frees aluminium towers and blocks. All pipelines are in SS/Copper.
- Display: LED indication for tower operation and sequence of operations.
- Easy Integration: Easy installation and integration with existing equipment: All system tie-in points are on one side.
- Safe: Heavy-duty adsorption vessels designed and certified for an unlimited number of cyclic loads.
- Customization: An extended list of options allows you to define your specific Trident breathing air system adjusted to your individual need.
- Controller can interface with optional Dewpoint sensor to work on dewpoint based control
- New Controller with interface for Trident DryLink2 . When this optional accessory is used the dryer is can be connected to Factory automation using modbus and Trident Cloud for remote management and analytics
-
Guaranteed dew point performance:
- Design simplicity
- No refrigerants used
- Purge saving & Dew point dependent control system
- Compact digital CO & Dewpoint Monitor/Alarm
- Air quality mandated by NFPA 99
- Bacterial Penetration upto 0.0001%
- LED tower operation display indicating sequence of
TBAS consists of
- Desiccant Air dryer
- Pre filter l Fine filter
- Carbon filter
- Bacterial filter
- Electronic auto drain valves
- Pressure regulators
- CO monitor
- Ball valves (Hand shut off valves)
- Dew point monitor
- Manual Redundancy System
Coalesing – Pre Filter: The P-Grade (5 Micron) pre-filter element removes particulates, water aerosols, and oil mist content in the air.
Fine Filter: The X-Grade (1 Micron) Fine filter efficiently removes fine aerosols and desiccant powder particles from the adsorbent towers.
Activated Carbon Filter: This filter is used to remove oil and hydrocarbon vapour from the compressed air stream coming from the dryer, ensuring odour-free and taste-free air at the outlet.
Bacterial Filter: 0.01-micron filter effectively removes various particles, including bacteria, viruses and moisture droplets, from the dry air exiting the TBAS.
TBAS controller: Provides complete control of the system with LED indication of each step in the sequence of operation. A high-quality carbon monoxide (CO) monitor continuously measures CO level at PPM. A dewpoint monitor ensures Water vapour concentration at the dew point temperature (°C).
TBAS protects the breathing air circuit and hospital pipelines from contamination, delivering odour-free and taste-free Breathing air for the safety of the Patients.
Product Range
| Item Code | Model TBAS *Simplex |
L mm |
B mm |
H mm |
Flow cfm |
End Conn. BSP |
Item Code | Model TBAS #Duplex |
L mm |
B mm |
H mm |
|---|---|---|---|---|---|---|---|---|---|---|---|
| PM001 | 10S | 625 | 540 | 1121 | 10 | ½” | PM009 | 10D | 1150 | 800 | 1168 |
| PM002 | 20S | 625 | 540 | 1121 | 20 | ½” | PM010 | 20D | 1150 | 800 | 1168 |
| PM003 | 30S | 625 | 540 | 1316 | 30 | ½” | PM011 | 30D | 1150 | 800 | 1327 |
| PM004 | 45S | 663 | 648 | 1120 | 45 | ½” | PM012 | 45D | 1150 | 800 | 1170 |
| PM005 | 60S | 808 | 740 | 1290 | 60 | 1” | PM013 | 60D | 1150 | 838 | 1327 |
| PM006 | 100S | 823 | 740 | 1745 | 100 | 1” | PM014 | 100D | 1343 | 800 | 1788 |
| PM007 | 125S | 823 | 740 | 2055 | 125 | 1” | PM015 | 125D | 1343 | 805 | 2085 |
| PM008 | 200S | 865 | 795 | 1819 | 200 | 1½” | PM016 | 200D | 1369 | 912 | 1819 |
* 03/2016
Want to know more?
Interested in how our technology maintains the dryness of compressed air and improves your system’s efficiency and performance? Contact us today for detailed insights and how our solutions can meet your needs.
