Heatless Desiccant Air Dryer
Air compressor air filters,
A leading manufacturer since 1988
Dryspell - Compressed air dryers
compressed air filters
Trident provides a complete range of heatless compressed air filters to meet the specific needs of every industry. With a wide range of pressure dew points up to -20 °C, Our dryers guarantee clean, dry air that safeguards your equipment and optimizes operational efficiency. They effectively eliminate moisture from air compressor air filters, preventing corrosion, equipment damage, and product spoilage.
Salient Features
- Inlet condition have been designed for - ISO 7183-1986 (E) option B
- Outlet air quality Class - ISO:8573-1:1991 (E) class 3
- Noise level will be < 70 decibels
- Free from corrosion & scale formation at inner & outer sides
- Uses high strength adsorbent material
Refrigerated air dryer systems and heatless are two broad categories of air dryers available these days. Talking about air dryers remains incomplete without mentioning the concept of dew point temperature. It is the unit used to measure the dryness of compressed air. At this temperature, the moisture present in the compressed air in vapour form condenses to form liquid. Similarly, pressure dew point temperature and atmospheric dew point temperature are the two distinct temperatures of compressed air when under any kind of pressure and atmospheric pressure respectively. When we talk about the most advanced and cheapest mode of drying compressed air, refrigerated air dryers are quintessential.
- Large condenser for high ambient temperatures
- Anti-recycle feature for compressor protection
- Low pressure drop across advanced heat exchangers saves energy
- The dryers have been designed for nominal standard inlet conditions as per ISO 7183 - 2007
- Dryer quality class - ISO 8573 - 1 : 2010 (E) class -5
- New Controller with interface for Trident DryLink2 . When this optional accessory is used the dryer is can be connected to Factory automation using modbus and Trident Cloud for remote management and analytics
- Large condenser for high ambient temperatures
- All Aluminium Air to Air , Air to freon heatexchanger with in-buillt moisture separator
- Anti-recycle feature for compressor protection
- Low pressure drop across advanced heat exchangers saves energy
- The dryers have been designed for nominal standard inlet conditions as per ISO 7183 - 2007
- Dryer quality class - ISO 8573 - 1 : 2010 (E) class -5-
Operation Refrigeration air dryer
The principle on which the Refrigeration air dryer manufacturers takes place and subsequently works is that cooling of compressed air cause condensation of water that is carried by the compressed air in vapour form. The cooling takes place in two stages in the refrigerated type of air dryer. The compressed air enters the refrigerated type of air dryer at about 40 degree Celsius. It enters the pre-cooler firstly wherein the outgoing cool-dry air cools the incoming hot-wet air. The outgoing cool-dry air on the other hand is heated upto an operating temperature of about 28-32 degree Celsius. This partially cooled hot-wet air then enters the evaporator wherein it is chilled down to a temperature of about 2-8 degree Celsius. The chilling down of the hot-wet air condenses the moisture bored by the air in vapour form. Next, the chilled air bearing condensed moisture is subjected into the moisture separator, which is a mechanical equipment that helps separate the condensed moisture from the air by mechanical activity. The moisture separator drains out the moisture via an automatic drain valve. This cool-dry air is then passed through the pre-cooler as mentioned above. In a nutshell, this process produces dry air which can be obtained through the outlet. This dry air is of a pressure dew point temperature of about 4 degree Celsius or as required but above 2 degree Celsius. The amount of power consumed by drying air in the refrigerated air dryers is approximately 5.0 kwh for 1000 cubic feet per minute of air.
What Trident Offers
An ideal solution for clean and compressed dry air is provided by Trident , one of the experts among the Refrigerated air dryer Manufacturers. Extensive design strategies and prototype testing culminates in Trident’s amazing products that offer a constant dew point of +3 degree Celsius. Also, the HX series of Trident offers a very low running cost unlike the other air dryers. Some exclusive features of these products are:-
The cold dry compressed air passes back through the secondary side of the Air to Air heat exchanger where it is reheated by the incoming warm air. Reheating the outgoing compressed air increases the volume of the air enabling it to do more work and it also prevents downstream pipe sweating. Trident heat exchanger has no extended surfaces or sharp corners that collect dust, dirt or oil residue. Their self cleaning smooth surface tube in shell and tube design will maintain the same heat transfer efficiency through out the dryer’s life. Any dust, dirt or oil will be washed off from the air system along with the condensed moisture at the De-mister.
REFRIGERATED AIR DRYER MANUFACTURERS
- Maintaining of a consistent pressure dew point.
- Control of the condensing temperature for atmospheric variations in temperature.
- The safety of compressor provided by the HP cut switch.
- The advanced mimic display that indicates the functions and faults if any.
- The provision of Trident automatic drain valve in Demister and Heat exachangers for efficient dryer functioning.
Our Compressed Air compressor air filter
Compressed air is the lifeblood of many industries, powering essential machinery and processes across engineering and textile sectors. However, ensuring the purity and efficiency of compressed air requires effective filtration and drainage solutions. Trident offers a diverse array of products tailored to meet the specific needs of these industries, including air compressor air filter and medical vacuum filters, all designed to optimize performance and reliability.
Condensate Sensing Drain Valve – Series LDV
Trident’s LDV series represents a significant advancement in automatic drain valves, employing innovative condensate sensing technology to precisely manage moisture levels in compressed air systems. Unlike traditional timer-based valves, LDV valves utilize capacitance sensors capable of detecting various condensate compositions, including water, oil, and dust. This proactive approach ensures timely and efficient drainage, minimizing energy wastage and preventing potential damage to equipment. The integrated controllers, equipped with LED displays for monitoring and diagnostics, provide real-time insights into valve performance, enabling proactive maintenance and troubleshooting. With a manual override feature for added flexibility, LDV valves offer unparalleled reliability and energy efficiency, making them indispensable in modern industrial settings.
Drain Valve – Timer Type – Series CTD
Trident’s CTD series sets a new standard in drain valve performance, leveraging cutting-edge technology to enhance efficiency and reliability. Equipped with a robust MCU for precise control of drain cycles and valve open-times, CTD valves ensure rapid and thorough discharge of contaminants, minimizing downtime and optimizing system performance. The oversized orifice design and specially engineered solenoid operator section further improve reliability, reducing the risk of clogs and malfunctions. With a focus on durability and longevity, CTD valves are built to withstand the rigors of industrial environments, delivering consistent performance even in the most demanding conditions.
Cleansweep Microfilters
Maintaining clean and contaminant-free compressed air is essential for the reliable operation of pneumatic tools and equipment. Trident’s microfilters provide a comprehensive solution for removing dirt, oil, and water from compressed air, ensuring optimal performance and longevity. By employing advanced coalescing technology, these filters effectively capture liquid oil and water particles, while activated carbon elements eliminate oil vapors, safeguarding equipment and end products from contamination. The use of high-quality filter media, such as borosilicate micro glass fibers, ensures superior filtration efficiency and reliability, providing peace of mind to operators and maintenance personnel.
Medical Vacuum Filter
Trident’s medical vacuum filters play a crucial role in maintaining clean and sterile environments in healthcare facilities. Designed to remove liquid, solid, and bacterial contaminants from the suction side of vacuum pumps, these filters prevent biological contamination of both the equipment and the surrounding environment. Compliant with stringent industry standards, including HEALTH TECHNICAL MEMORANDUM 2022, Trident’s medical vacuum filters ensure compliance and safety in critical healthcare settings. With transparent drain flasks for easy inspection and maintenance, these filters offer convenience and peace of mind to healthcare professionals, enabling them to focus on patient care without worrying about equipment reliability or contamination risks.
Application of compressed air filter
Trident’s air compressor air filters and drainage products find broad application across various industries, including engineering and textile manufacturing. By ensuring the purity and efficiency of compressed air, these products contribute to the smooth operation of critical machinery and processes, enhancing productivity and reducing maintenance costs. Whether it’s removing contaminants from pneumatic tools or maintaining sterile environments in healthcare facilities, Trident’s compressed air filter gives unmatched performance and reliability, making them the preferred choice for industrial and medical applications alike.
Trident provides valuable insights and resources to help customers make informed decisions about their compressed air systems, including:
- Comparison of Dryers: A detailed analysis of different dryer technologies and their respective advantages and limitations, helping customers choose the most suitable option for their specific requirements.
- Cost Saving using Level Sensing Drains: Practical tips and strategies for optimizing condensate management and minimizing energy consumption through the use of advanced drain valve technology.
- Power Saving using Purge Optimizer in Heatless Dryers: Guidance on maximizing energy efficiency and reducing operating costs by implementing purge optimization strategies in heatless dryer systems.
- Comparison of Dryers: A comprehensive comparison of various dryer technologies, highlighting key features, performance metrics, and cost considerations to assist customers in selecting the right solution for their needs.
Trident’s range of compressed air filter and drainage products, including air compressor air filter and medical vacuum filters, represents the pinnacle of innovation and quality in the industry. By prioritizing performance, reliability, and efficiency, Trident empowers industries to maintain optimal air quality and safeguard critical equipment, ensuring seamless operations and superior outcomes across a wide range of applications.
Product Range
| Model | Product Code | Flow in (m3/hr)** | End connection BSP | Dimension (mm) | Weight (kg) | Recommened Accessories |
|||
|---|---|---|---|---|---|---|---|---|---|
| H | W | D | Pre Filter | Post Filter | |||||
| Dryspell 5 V1 | PD348 | 9 | 3/8" | 360 | 190 | 120 | 6 | T32 Y EA | T32 X IA |
| Dryspell 10 V1 | PD392 | 17 | 3/8" | 985 | 210 | 160 | 10 | T32 Y EA | T32 X IA |
* 04/2024
Want to know more?
Interested in how our technology maintains the dryness of compressed air and improves your system’s efficiency and performance? Contact us today for detailed insights and how our solutions can meet your needs.
